STRUCTUREFLOW

Internally structured cooling plates for liquid cooling

Milled or inserted channel and pin structures increase cooling performance and ensure stable temperatures in high-performance applications.

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From base material to efficient internal structure

Best possible performance:

  • Individually designed cooling structures (milled or inserted)

  • Channels or pin structures for maximum thermal performance

State-of-the-art joining methods:

  • Selection adapted to the application

  • Processes: friction stir welding, laser welding, vacuum brazing, or bonding

Double-sided cooling:

  • Uniform component cooling from both sides

  • No need for tubes on both sides

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Internally Structured Cooling Plates Product Example 2 | Structureflow
Internally Structured Cooling Plates Product Example 3 | Structureflow
Internally Structured Cooling Plates Product Example 4 | Structureflow
Internally Structured Cooling Plates Product Example 5-1 | Structureflow
Internally Structured Cooling Plates Product Example 6 | Structureflow
Internally Structured Cooling Plates Product Example 7 | Structureflow
Internally Structured Cooling Plates Product Example 5-2 | Structureflow
Internally Structured Cooling Plates Product Example 1 | Structureflow

Functional design of Structureflow cooling components

Liquid coolers with milled or inserted structures provide maximum flexibility and thermal performance.

Complex geometries such as channels, pins, honeycombs, or fins can be realized. The suitable joining method is selected individually – from friction stir or laser welding to vacuum brazing or bonding. The combination of internal structure and joining method ensures efficient heat dissipation, stable temperatures, and high cost efficiency.

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Internally Structured Cooling Plates Product Example Explosion 1 | Structureflow
Internally Structured Cooling Plates Product Example Explosion 2 | Structureflow

Key advantages at a glance

  • Custom channel and pin structures for optimal cooling performance

  • Flexible manufacturing process: welding, brazing, bonding, or additive methods

  • Implementation of complex geometries for efficient heat dissipation

  • High thermal stability and uniform component temperatures

Performance optimization with channel and pin structures

Structureflow coolers can be specifically optimized to dissipate heat efficiently. Thermal simulations support the optimal arrangement of channels, pins, heat pipes, and fluid-carrying inserts. Hotspots are reduced, components are cooled evenly, and the service life of electronic parts is extended.

Fluid-carrying inserts

Copper or stainless-steel inserts transfer heat directly to the cooling medium, increasing the efficiency of your liquid cooling. Various alloys and surface treatments are available to prevent corrosion and extend lifespan.

Fluid-carrying inserts can be easily combined with milled or inserted channel and pin structures, ensuring even heat distribution across the entire cooling plate.

Copper inserts as heat spreaders

Copper inserts provide stable heat distribution, specifically reduce hotspots, and improve consistent temperature control across the cooler. Especially in high-performance or space-limited applications, they stabilize the operating temperatures of sensitive components and extend the lifetime of electronic modules.

Embedded heat pipes

Embedded heat pipes use phase-change technology, where liquid evaporates and condenses at cooler points. This enables extremely efficient heat transfer and minimizes hotspots. The technology is ideal for compact, high-performance applications where even temperature distribution is critical, significantly enhancing the thermal performance of structured and pin-type coolers.

Thermal simulation & development

COOLTEC’s digital thermal simulation enables fast, precise, and resource-efficient development of your cooling solution.

Whether analyzing existing designs or developing new ones, we optimize performance, material use, and installation space for maximum cooling efficiency.

More power through precise thermal management

Whether high-performance electronics or compact space: we develop cooling systems that combine performance and reliability. Fast, precise, and customized.

Frequently Asked Questions

Industries & Applications

Cooling for Shipping and Marine

Shipping and Marine

Discover how efficient cooling in motors, control systems, and power supply units enhances safety and performance at sea.

Cooling for Air and Space Travel

Aerospace

Learn how thermal management optimizes the performance, reliability, and safety of aerospace and aviation electronics.

Cooling for High-Frequency Technology

High-Frequency Technology

Ensure even heat distribution in RF modules and communication electronics, avoiding hotspots at full power.